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PVC Sheet Exrtudion Line

  • Description
Product Detail

    Basic Information

    Plastic Processed: PVC, PP, PE.ABS, Pet etc

    Automation: Automatic

    Main Transducer and Feeders Transducer: Hitachi or ABB

    Output Capacity: 300-600kg/H

    Diameter of Screw: 120mm

    Heating Zones: 7-Zone

    Cooling Zones: 7-Zone

    Trademark: Jinbei

    Origin: Qingdao, China

    Type: Sheet Extruder

    Screw: Twin-Screw

    Computerized: Computerized

    Air Switch: Siemens

    Motor Power: DC160kw

    L/D: 33:1

    Total Heating Power: 60kw(Approximate)

    Cooling System: 7x0.75kw

    Specification: CE, ISO etc.

    Brief Introduction

    ------Features and description

     

    1. PVC sheet extrusion line for pieces has such characteristics as high intensity, good temperature resistance.

    2. It can be produced with additives to different requirement such as improving intensity, improving toughness, improving rigidity, flame retardant, embossing, frosting, etc.

    3. Applications: Such as packing, printing, stationery, art works, etc.

    4. Main product: Gift/ad/file bag, lamp cover, food packing, etc.

    5. Production scope: Thickness 0.2-2mm width Max. 2100mm.

     

    -----Our support and after-sale service

    1. We supply all the necessary technical documents, such As lay-out drawings, Electrical diagram, User Manual, will be in English.

    2. We will send our experienced workers and enigneer to cusomters for installing and adjusting all the machinery. Customer will PAR for the accommodation.


    3. If possible, Customers will also send the wokers to us for learning how to conduct the machinery.

    Item

    Technical parameter 

    I. SJ120/33 Single Screw Extruder

    Supplier of electric control cabinet 

    Main transducer and feeder's transducer: Hitachi transducer; Air swithc:SIEMENS

    Dimension 


    Weight 


    Output capacity 

    300kg/h(approximate)

    Inlet wire terminal of power source

    3-phase, 4-wire system 

    Motor power

    Main motor:DC160kw

    Temperature control curve type 

    Temperature fluctuating self-adjustment(PID type)

    Temperature control meters, manometers and speedometers

    RKC(Japan) temperature control system,  and high quality speedometers respectively.

    Pressure display 

    With melt pressure display

    Feeder type

    Vacuum feeder(with drier), with enganced screw feeder

    Connection of die head with flange 

    By bolts 

    The display method of data in operation panel 

    Digital display(PLC, with touch screen)

    The advantages over other companies in this field 

    Good shearing, high output, reasonable design, high accuracy and easy control, high-grade materials and parts with steadfast performance.



    1. Screw 


    Diameter 

    120mm

    LD

    33:1

    Quantity 

    1pcs

    With gas vent or not 

    With 



    2. Barrel 


    Barrel type 

    Integer 

    Heating method 

    Air cooling unit. Special stainless cover and red copper electricity heater are used on the barrel 

    Heating zones

    7-zone

    Total heating power 

    60kw(approximate)

    Temperature range 

    50~300 degree

    Cooling zones

    7-zone 

    Cooling system

    7X0.75kw 

    Cooling medium 

    Air cooling 

    Screw and barrel manufacturer 

    Zhejiang Zhoushan

    Quality guarantee 

    Testing block and tested report are available. Guaranteed period is more than 10,000 working hours 

    Nitrid depth 

    0.6~0.7mm

    3. Driving system and speed reducing system 

    Main driving motor power

    160kw

    Main motor working method 

    3-phase asynchronous motor, connected to the gearbox by couple

    Main motor rotating speed 


    Gearbox type 

    Helical gear, hardened 

    Gears 

    Carburized and ground; The material is 20CrMoTi

    Main motor speed-adjusting method 

    DC transducer 



    II.3-Roller Calender

    Roller1 diameter 

    350mm

    Roller2 diameter 

    600mm

    Roller3 diameter 

    450mm

    Roller length 

    1,000mm

    Surface hardness 

    HRC60

    Chrome plating thickness

    0.15-0.20mm

    Driving power 

    3X2.9kw

    Gearbox manufacturer 

    FALK(USA)

    Roller bearing manufacturer 

    NSK(Japan)

    Calender type 

    "L" type 

    Running/controlling of each roller 

    Independent 

    Clearance adjustment of each roller 

    available 

    Linear speed 

    2.5-20m/min



    Roller temperature controlling 


    Cooling medium 

    Water 

    Temperature range 

    30-100 degree

    Water pump power 

    2.2kw+3.7kw+2.2kw

    Heating power 

    9kwX3



    Mould 


    Maximum product width 

    900mm

    Product thickness 

    0.2-2mm

    Mould width 

    950mm

    Die head type 

    Hanger type 

    Heating zone

    9 zones



    Automatic hydraulic net changer 


    Type 

    Plate type; equipped with hydraulic station 



    Gear pump 

    150cc(1set)



    III.Cooling Stacker 

    Length 

    10m

    Cutter 

    Edge cutting, distance adjustable 

    Knife quantity 

    2coupls(3 knives per couple)

    Rollers material 

    Aluminum

    Edge winder

    2sets(online)



    IV. Haul-off 

    Specification 

    200mm*1,000mm

    Power 

    2.9kw

    Material 

    Rubber steel/steel roller 

    3-roller synchronization 

    Available 

    Transducer manufacturer 

    FUJI(Japan)

    Transmission reducing gear 

    FALK(USA)

    Silicon oil coating device 

    With 



    V. Static Eliminator(double face eliminate) 



    VI. Cutter 

    Height 

    1000mm

    Cutting thickness 

    1-10mm

    Maximum cutting width 

    1000mm



    VII. Stacker 

    Specification  

    2500mmX1000mmX800mm






     

    QINGDAO JINBEI MACHINERY CO.,LTD

    Address:No. 15, Guangdong Road, Beiguan industrial park, jiaozhou city, Qingdao, China

    Zip code:266300

    Tel: +86-532-82287388 | Fax: +86-532-82287766

    CTC: Lily Sun  | Mobile: +86-13792822973 (Whatsapp Available)

    Skype: luckylily84

    Email:sales@jinbeiextruder.com  

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Qingdao Jeebo Machinery Co.,Ltd

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